泉州恆泰晟智能科技 (AIHTS) | 高頻變壓器與電源解決方案製造商
HENG TAI SHENG INTELLIGENT has established a complete and traceable manufacturing and quality management system.
By integrating automated winding, soldering, glue dispensing, testing, and AI visual inspection equipment—and following ISO 9001 and IATF 16949 quality management systems—we reduce variations in manual operations, improve process stability, and deliver reliable transformers and inductors with efficient mass-production capabilities.
By integrating automated winding, soldering, glue dispensing, testing, and AI visual inspection equipment—and following ISO 9001 and IATF 16949 quality management systems—we deliver transformers with efficient mass-production capabilities.
30 Years of
TDK Expertise
2.85M Units/Month
Powering Advanced Industries
HENG TAI SHENG INTELLIGENT focuses on improving automation, efficiency, and production stability. Our facilities feature multi-axis automatic winding, soldering, glue dispensing, pressing, testing, and AI visual inspection equipment tailored to different product sizes and process requirements.
Standardized equipment and controlled process parameters help reduce operator-related variations and maintain consistent quality throughout mass production.
Equipped with 8-, 10-, and 12-spindle automatic winding machines, our production lines can switch spindle configurations according to product size and complete automatic loading, unloading, winding, and taping.
The equipment supports Flyback, LLC, PFC, and high-power ATQ / EQ Series, improving winding precision, production efficiency, and batch consistency.
Equipment Highlights
Features: Automatic loading, unloading, and taping; 12 machines can switch to 5-spindle operation
Quantity: 41 units + 1 unit in Vietnam + 2 single-spindle units
Features: Switchable between 12- and 6-spindle operation, with automatic loading, unloading, and taping
Quantity: 3 units
Features: Suitable for large-size products, with automatic loading, unloading, and taping
Quantity: 4 units
Features: Automatic loading, unloading, and taping; 12 machines support switching to 5-spindle operation
Quantity: 41 units + 1 unit in Vietnam + 2 single-spindle units
Features: Switchable between 12- and 6-spindle operation, with automatic loading, unloading, and taping
Quantity: 3 units
Features: Designed for large-size products, with automatic loading, unloading, and taping
Quantity: 4 units
Uses laser technology to quickly remove insulation from wires, reducing the risk of conductor damage caused by mechanical stripping while improving consistency in stripping position and length.
Feature: Fast insulation removal
Quantity: 7 units + 1 unit in Vietnam
Equipment Highlights
Automatic flux circulation and controlled soldering processes improve terminal soldering consistency while reducing variations in temperature, time, and positioning caused by manual operation.
Feature: Automatic flux circulation
Quantity: 20 units + 1 unit in Vietnam
Equipment Highlights
The five-axis movement and rotation system enables precise dispensing based on product structure, with controlled glue volume, position, and path to improve core fixation and structural stability.
Feature: Five-axis movement and rotation
Quantity: 9 units + 4 units in Vietnam
Equipment Highlights
Automatic alignment ensures stable pressing and assembly of magnetic cores, bobbins, and housings, reducing misalignment and variations in assembly height.
Feature: Automatic alignment
Quantity: 56 units + 9 units in Vietnam
Equipment Highlights
Automatically handles product loading, unloading, and electrical performance testing, with pass/fail results determined according to preset standards. This improves inspection efficiency and reduces manual judgment errors.
Feature: Automatic loading and unloading
Quantity: 11 units + 2 units in Vietnam
Equipment Highlights
Uses image recognition technology to inspect product appearance, terminals, markings, and assembly conditions. After inspection, products can be automatically unloaded and packed into boxes, improving consistency in final visual inspection.
Feature: Visual inspection with automatic unloading and boxing
Quantity: 1 unit
Equipment Highlights
After raw materials such as cores, bobbins, wires, tapes, and adhesives arrive at the factory, they are inspected for compliance with material specifications, appearance, dimensions, environmental requirements, and electrical characteristics.
Based on product drawings and winding specifications, parameters such as turn count, wire diameter, tension, winding direction, and interlayer structure are set to complete the primary and secondary windings.
Wires are arranged according to terminal positions, and laser equipment is used to remove insulation from designated areas.
The winding wires are soldered to the terminals, and the integrity and quality of the solder joints are verified.
Cores, bobbins, or housings are assembled according to specifications, while pressing equipment controls positioning and assembly consistency.
Adhesive is dispensed on the center post, side legs, or exterior as required, followed by UV curing or baking to enhance structural stability.
After the main assembly stage, electrical characteristics are checked to identify abnormal products early and prevent defects from entering subsequent processes.
Product marking, pin adjustment, and visual inspection are completed to verify dimensions, orientation, and assembly condition.
Final electrical characteristics are tested according to customer specifications to confirm compliance with design and shipment standards.
Used to screen raw materials and finished products for restricted substances, helping verify compliance with relevant environmental requirements.
Measures magnetic core power loss under specified conditions, providing key data for material selection, batch verification, and product design.
Uses pulse waveform comparison to detect turn-to-turn short circuits, insulation abnormalities, and winding inconsistencies.
Evaluates the performance of inductors and magnetic components under DC current conditions, suitable for high-current and high-power product validation.
Simulates rapid high- and low-temperature changes to verify the reliability of materials and product structures under thermal stress.
Simulates different temperature and humidity conditions to evaluate electrical performance and structural stability under environmental stress.
Used to screen raw materials and finished products for restricted substances, helping verify compliance with relevant environmental requirements.
Measures magnetic core power loss under specified conditions, providing key data for material selection, batch verification, and product design.
Uses pulse waveform comparison to detect turn-to-turn short circuits, insulation abnormalities, and winding inconsistencies.
Evaluates the performance of inductors and magnetic components under DC current conditions, suitable for high-current and high-power product validation.
Simulates rapid high- and low-temperature changes to verify the reliability of materials and product structures under thermal stress.
Simulates different temperature and humidity conditions to evaluate electrical performance and structural stability under environmental stress.
Our quality control process covers IQC (Incoming Quality Control), IPQC (In-Process Quality Control), FQC (Final Quality Control), and OQC (Outgoing Quality Control).
Magnetic core loss testing and RoHS material inspection are conducted throughout the process to strengthen defect prevention from incoming materials to final shipment.